For those of you who are unfamiliar with the basics
of cryo tempering, here is a brief description which starts out easy, then gets a bit more technical as you read further.
It should be noted that this custom option is performed at a laboratory here in the United States, and will generally
add one to two weeks to your delivery time.
Cryogenic tempering is utilized by most aerospace and large manufacturing
concerns to extend the life of metal parts that are subject to abrasion and stress failure. These include NASA, Rockwell
Aerospace, General Motors, and even IBM in their production tools.
Basic features and benefits:
Cryo tempering is a permanent, non-destructive, non-damaging process (not a coating) which reduces abrasive wear (edge
dulling), relieves internal stress, minimizes the susceptibility to microcracking due to shock forces, lengthens part
life, and increases performance. Cryo treated pieces are also less susceptible to corrosion.
There are two basic forms of cryo tempering:
1. Standard cryogenic tempering: which takes about ten hours brings the metal down to a temperature of -120 degrees.
This is the process which has been around for some thirty years.
2. Deep cryogenic tempering: which reduces the temperature of the metal to -320 degrees F. There are two sub-catagories
of this process, wet and dry. The wet process, although good, has the potential of creating thermal shock to the metal,
resulting from the submersion in liquid nitrogen. Last Legend only utilizes what is called the dry process. During
this process it takes 9 hours to cool the blades to the target -320 degrees F. They remain at that temperature for
thirty hours, at which time an additional 9 hours is utilized to bring the blades back up to room temperature. This
process takes a total of 48 hours to perform.
Some stuff sent us by the laboratory:
The freezing of metals has been acknowledged for almost thirty
years as an effective method for increasing durability, or wear life, and decreasing residual stress in
steels. The recent field of deep cryogenics (below -300 degrees F) has brought us high-temperature superconductors,
the superconducting super collider, cryo-biology, and magneto-hydrodynamic drive systems. It has also brought many
additional durability benefits to metals.
The deep cryogenic tempering process is a one-time, permanent treatment affecting the entire part, not just the surface.
The metal may be new or used, sharp or dull, and resharpening will not destroy the treatment. The process has a number
of obvious benefits, including increases in tensile strength, toughness, and stability through the release of internal
stresses. The exceptional increase in wear resistivity, generally exceeding 300%, is the greatest benefit.
A research metallurgist at the National Bureau of Standards states, When carbon precipitates form, the internal
stress in the martensite is reduced, which minimizes the susceptibility to microcracking. The wide distribution of
very hard, fine carbides from deep cryogenic treatment also increases wear resistance. The study concludes, ...fine
carbon carbides and resultant tight lattice structures are precipitated from cryogenic treatment. These particles are
responsible for the exceptional wear characteristics imparted by the process, due to a denser molecular structure;
reducing friction, heat, and wear. Steel surfaces receiving wear, such as cutters, surgical instruments, gears,
drill bits, taps, dies, and racing engines, all benefit from this treatment.
Research has shown that slowly cooling steel to cryogenic temperatures (around -310 degrees F), and soaking the steel
at this low temperature for several hours, improves the wear resistance significantly.
There are two main changes in the microstructure of the steel that are caused by cryogenic treatment: First, any retained
austenite is transformed into martensite when the material is soaked at very low temperatures. Second, fine carbide
particles are formed during the long cryogenic soak.
A Louisiana Tech study looked at how the changes brought about by cryogenic treatment affected steels ability
to resist abrasive wear. It found that the martensite and fine carbide formed by deep cryogenic treatment work together
to reduce abrasive wear. The fine carbide particles support the martensite matrix, making it less likely that micro
particles will be dug out of the cutting tool material during a cutting operation and cause abrasion. When a hard asperity
or foreign particle is pressed onto the tools surface, the carbides further resist wear by preventing the particle
from plowing into the surface.
Some of these benefits may be achieved through standard tempering, which also transforms austenite into martensite,
but standard tempering will not bring about a complete transformation.
If you understand this last part, you're good, because
we're not sure we do. But we have seen the difference between a Cryo tempered blade and a non-Cryo blade going through
copper and brass pipe, and there is a difference.